Die Wahl des richtigen Gießverfahrens: Sand, Stahl, Eisen oder Aluminium?

Introduction

Note on Terminology:
In this article, “sand casting” refers specifically to a casting process, while terms like “steel casting”, “iron casting”, and “aluminum casting” often refer to both the material used and the associated casting techniques. For simplicity and clarity, we’ll compare these four casting types based on their common industrial usage.

Selecting the right casting process can significantly impact your product quality, cost efficiency, and delivery timelines. With various techniques available — including sand casting, steel casting, iron casting, and aluminum casting — it’s important to understand their differences to make the best decision for your project.

1. Sand Casting

Sand casting is one of the oldest and most adaptable casting processes. It uses sand molds to form parts and is especially cost-effective for large components or small production runs.

Vorteile

• Ideal for prototyping and custom jobs
• Works with a wide variety of metals
• Low tooling and mold costs

Beschränkungen

• Lower surface finish and dimensional accuracy
• Requires secondary machining for precision

Gemeinsame Anwendungen
Machine bases, engine blocks, pump housings.

2. Steel Casting

Known for its strength and durability, steel casting is often used in demanding environments like mining, construction, and heavy equipment manufacturing.

Vorteile

• Superior mechanical strength
• Excellent resistance to wear and impact

Beschränkungen

• Higher production costs
• Requires tight temperature control and expert handling

Gemeinsame Anwendungen
Valves, gears, structural tools, and custom parts requiring high strength.

3. Iron Casting

Iron casting, particularly ductile and gray iron, offers great wear resistance and vibration damping. It’s a go-to option for high-volume production where strength and cost control are key.

Vorteile

• Good fluidity for complex shapes
• Excellent vibration absorption
• Cost-effective for large quantities

Beschränkungen

• Brittle compared to steel
• Lower tensile strength

Gemeinsame Anwendungen
Automotive parts, brake drums, manhole covers.

4. Aluminum Casting

Aluminum casting is prized for its light weight and resistance to corrosion. It’s especially common in the automotive and electronics sectors.

Vorteile

• Lightweight, excellent for weight-sensitive parts
• Good thermal and electrical conductivity
• Fast production cycles, especially with die casting

Beschränkungen

• Lower strength than steel or iron
• Not suitable for heavy-load components

Gemeinsame Anwendungen
Brackets, housings, enclosures, and electronic components.

🔍 Comparison Table of Casting Methods

Gießverfahren	Kosten	Stärke	Präzision	Beste Anwendungen
Sandgießen	★★	★★★	★	Prototypen, Maschinengestelle, Großteile
Stahlguss	★	★★★★★	★★★	Bergbauwerkzeuge, Ventile, Schwerlastteile
Eisengießen	★★	★★★	★★	Autoteile, Gullydeckel, Maschinenrahmen
Aluminium-Guss	★★★★	★★	★★★★	Halterungen, Elektronik, leichte mechanische Teile

Schlussfolgerung

Each casting method has unique advantages depending on your specific needs. For instance, if you’re producing high-strength parts for mining equipment, Stahlguss may be the way to go. On the other hand, if weight and corrosion resistance matter most, Aluminiumguss could be your best fit.

By understanding the properties and limitations of each process, you can better match your casting choice to your product’s technical requirements and production goals.

👉 Learn more about our Stahlguss, Eisengießenund Aluminium-Guss capabilities.